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Hastelloy X

September 11, 2022
Home Etchants

Nickel-based superalloys are often used in demanding applications and environments. Two of the most common applications of nickel-based superalloys are petrochemical parts subject to corrosion and gas turbine components which are subjected to heat and combustion by-products.  

One commonly used nickel-based superalloy is Hastelloy X. It is a nickel-chromium-iron-molybdenum alloy that offers high temperature strength, hot corrosion resistance, oxidation resistance, and is readily formable/weldable. It is a precipitation strengthened nickel-base superalloy that can be aged to increase the strength of the alloy. It can also be solution treated for enhanced formability and weldability and then re-solutioned and aged for optimal mechanical properties.

The below photomicrograph of Hastelloy X is taken at a magnification of 500X. The sample was prepared from a piece of Hastelloy X round stock which was ground and polished to a sub-micron final polish. The sample was etched using Waterless Kalling’s Reagent. The sample microstructure consists of equiaxed twinned grains with intragranular large MC carbides and finely dispersed small carbides.

Waterless Kalling’s:

Cupric Chloride 12 grams, Hydrochloric Acid 20 mL, Ethanol 225 mL

View of Hastelloy X at 500X Etchant Waterless Kalling's
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Neel Nadpara

Neel Nadpara

I am a materials engineer who loves to learn new things and explore different ways to solve problems. I have experience working in mechanical design, manufacturing/materials processing, materials testing/metallurgical analysis, and quality. If you look at human evolution and where we are as a species and how we got there, the story could not be told without the advent and improvement of metallurgy over time. Point to anything in a room and almost everything has something metallic within it. As a result, I find metallurgy fascinating and metallography allows us to understand metallurgy. Metallography, while a science, has a unique abstract and artistic component to it while also serving to help us understand metals. I wanted to create this blog to share metallography, discuss tips/tricks, and hopefully start some interesting discussions.

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Neel Nadpara

Materials Engineer

Hello & welcome to my blog! My name is Neel Nadpara and I love learning about, reading, discussing metallography.

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