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Stainless and Carbon Steel Fasteners

October 3, 2022
Home Cold Work

The other day, the bolts that held on my license plate had gotten rather rusty and I wanted to prevent the rust from staining the license plate (one of my pet peeves is a dirty car). Therefore, I took a trip to Lowes and grabbed a few stainless screws and bolts to replace the hardware so hopefully the hardware remains aesthetically pleasing.

However, one of my curiosities was what type of stainless steel is used in these cheap fasteners since each piece of hardware was relatively inexpensive and the type of alloy was not specified. Also, looking at the threads they appeared rolled so would this require subsequent heat treating to either temper the martensite that may form from the rolling or re-solution the alloy to achieve a homogonous microstructure? Consequently, I grabbed an extra stainless bolt and an extra carbon steel bolt to see what I would find in a cross section.

The below photomicrographs are of a sample of first the stainless-steel bolt then a carbon steel bolt at various magnifications. The samples were mounted longitudinally, ground, and polished to a sub-micron finish and etched using Marbles Reagent (stainless) or Nital (steel). The stainless-steel fastener shows a microstructure that consists of cold worked austinite and martensite in the area immediately below the surface of the rolled thread. The steel fastener shows a tempered martensite microstructure. However, on both samples there are cracks that seem to be the result of the tread rolling process.

Marbles Reagent:

10 grams Copper Sulfate, 50mL Hydrochloric Acid, 50 mL Water

Nital (2%)

98 mL Ethanol, 2 mL Nitric Acid

View of Stainless Steel Bolt Threaded Region at 50X Etchant Marble's
View of Stainless Steel Bolt Away From Threaded Region at 50X Etchant Marble's
View of Stainless Steel Bolt Away From Threaded Region at 100X Etchant Marble's
View of Stainless Steel Bolt Threaded Region (Showing Crack) at 200X Etchant Marble's
View of Carbon Steel Bolt Thread at 100X Etchant Nital
View of Carbon Steel Bolt Thread at 200X Etchant Nital
View of Carbon Steel Bolt Thread at 500X Etchant Nital
View of Carbon Steel Bolt Core at 200X Etchant Nital
View of Carbon Steel Bolt Core at 500X Etchant Nital
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Neel Nadpara

Neel Nadpara

I am a materials engineer who loves to learn new things and explore different ways to solve problems. I have experience working in mechanical design, manufacturing/materials processing, materials testing/metallurgical analysis, and quality. If you look at human evolution and where we are as a species and how we got there, the story could not be told without the advent and improvement of metallurgy over time. Point to anything in a room and almost everything has something metallic within it. As a result, I find metallurgy fascinating and metallography allows us to understand metallurgy. Metallography, while a science, has a unique abstract and artistic component to it while also serving to help us understand metals. I wanted to create this blog to share metallography, discuss tips/tricks, and hopefully start some interesting discussions.

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About Me

Neel Nadpara

Materials Engineer

Hello & welcome to my blog! My name is Neel Nadpara and I love learning about, reading, discussing metallography.

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